Übersicht:
We manufacture custom progressive stamping and machining brass copper busbars designed for high-performance electrical distribution in automotive, energy storage, and industrial power systems. Produced from premium C11000 copper and brass alloys, our busbars deliver outstanding conductivity, mechanical strength, and corrosion resistance. Leveraging advanced progressive die stamping, precision CNC machining, and automated welding processes, we achieve tight dimensional tolerances, consistent geometries, and robust joint integrity.
As a trusted OEM partner, we provide end-to-end solutions, from concept design and rapid prototyping to high-volume production, supported by advanced surface finishing and rigorous electrical and mechanical testing. Our custom busbar solutions optimize electrical efficiency, enhance thermal management, and reduce assembly costs—ensuring long-term system reliability.
Merkmale:
- Ursprungsort: Xiamen, China
- Markenname: OEM
- Material: C11000 High-Conductivity Copper / Brass Alloys
- Customization: Fully supported for geometry, plating, and dimensions
- Specification: Standard or custom-engineered per client requirements
- Sample: Available upon request
- Packaging: Export-standard or custom-tailored packaging solutions
- Surface Treatment: Nickel, tin, silver, or gold plating; anodizing available
- Color: Custom finishes available
Benefits of Our Products:
- High Electrical Conductivity – Ensures efficient current flow and minimal energy loss.
- Superior Mechanical Strength – Brass and copper alloys provide excellent durability under mechanical stress.
- Precision Forming & Welding – Progressive stamping and automated welding guarantee structural consistency and long service life.
- Custom OEM Engineering – Tailored geometries, coatings, and assemblies for optimized system integration.
Oberflächenveredelungsmöglichkeiten:
- Nickel Plating: Corrosion protection and stable electrical performance.
- Tin Plating: Excellent solderability and cost-effective surface protection.
- Silver Plating: High conductivity and superior thermal performance for demanding applications.
- Gold Plating: Exceptional corrosion resistance and long-term surface stability.
- Electroplating & Custom Coatings: Controlled thickness and finish per client specifications.
Qualitätssicherung:
Our progressive stamping copper/brass busbars with welding service solutions undergo comprehensive testing and validation under ISO 9001 and IATF 16949 quality frameworks. Raw copper and brass alloys are verified for purity and composition through X-ray fluorescence (XRF) spectrometry. Progressive stamping is performed with CNC-driven presses equipped with load monitoring systems to ensure repeatable precision. Post-stamping, welding quality is validated by non-destructive testing (NDT) methods such as ultrasonic inspection and metallographic analysis.
Dimensional accuracy is confirmed with Zeiss coordinate-measuring machines (CMMs) and 3D optical scanners. Surface finishing and plating thickness are checked with XRF analyzers and profilometers. Electrical conductivity is validated with four-point probe testers, while tensile and yield strength are assessed with universal testing machines. Traceability is maintained with serialized lot codes, and all materials comply with RoHS and REACH standards, ensuring safety and sustainability.
Unsere Fabrik:
Our facility is equipped with 30 high-speed progressive stamping presses (25–400 tons), precision wire EDM machines, automated welding stations (TIG, MIG, and laser welding), and advanced surface-finishing equipment. Specialized assembly lines enable the integration of complex welded busbar assemblies for EV battery packs, renewable energy systems, and industrial control applications.
We offer in-house electroplating and anodizing services, including nickel, tin, silver, and gold finishes, ensuring durability and performance. Backed by ISO 9001 and IATF 16949 certifications, our factory maintains strict quality management systems, supported by 3D inspection systems, sealing testers, durometers, and microhardness testers.
With automated production lines, Class 8 cleanroom environments, and skilled engineering teams, we deliver high-precision, reliable, and scalable busbar solutions that meet the most demanding global standards.
