Panoramica:
Premium copper busbars for electric vehicles (EVs) optimize power distribution, thermal management, and space efficiency. Made from high-conductivity copper alloys, with optional tin or nickel plating for corrosion resistance, our busbars are precision stamped, CNC machined, and laser welded to ensure tight tolerances and reliable performance. As a trusted OEM partner, we offer comprehensive solutions—from prototyping to mass production—backed by rigorous testing (thermal cycling and conductivity validation). Enhance EV battery system integration, improve performance, and reduce assembly costs. Contact us for custom-engineered busbars.
Caratteristiche:
| Attributo | Dettagli |
| Luogo di Origine | Xiamen, Cina |
| Nome del Marchio | OEM |
| Materiale | C11000 Copper |
| Personalizzato | Acceptable |
| Campione | Disponibile |
| Specifica | Standard or according to customer’s request |
| Imballaggio | Standard or according to customer’s request |
| Colore | Personalizzato |
Benefits of Our Metal Busbars:
- Enhanced Thermal Management
- Resistenza alla corrosione
- High Conductive
- High Stability
Processo di Produzione:
- Design Optimization & DFM Review
Leverage CAE simulations to refine electrical/thermal performance and validate manufacturability with OEM battery module parameters.
- High-Precision Blanking
Process oxygen-free copper coils (CDA 101/102) through servo-driven stamping or fiber laser systems, achieving ±0.05mm edge consistency.
- Topology-Specific Forming
Create complex 3D profiles via multi-axis CNC bending or tandem press lines with carbide tooling, ensuring stress-free geometries.
- Surface Enhancement
Apply selective electroplating (Ag/Ni/Sn coatings) using reel-to-reel systems for targeted corrosion protection and low-contact resistance.
- Robotic Assembly Prep
Integrate laser-marked alignment features and self-locating slots to enable error-proof mating with battery cells during automated assembly.
- Closed-Loop Quality Verification
Perform real-time micro-ohm resistance mapping and 3D laser scanning to guarantee <0.5% current loss and GD&T compliance.
La Nostra Fabbrica:
Our facility is equipped with advanced manufacturing technology to deliver exceptional precision and product quality. We operate 25 high-performance punch presses, ranging from 25 to 300 tons, alongside precision wire EDM, advanced grinding systems, and specialized welding, polishing, and ultrasonic cleaning equipment, ensuring superior surface finishes and cleanliness.
We offer comprehensive metal plating solutions, including electroplating, zinc, nickel, chrome plating, and anodizing, providing durable coatings that enhance corrosion resistance and meet industry standards.
With automated production lines and strict quality control, we maintain ISO 9001 and IATF 16949 certifications, guaranteeing reliable, precise, and durable results throughout our metal stamping processes.
